On-Site Machining - FLEURSELF

On-Site Machining

Power - Thermal

Some of the major applications as below:

Turbine bores machining using CNC boring bars (Outer and Inner Casing)

Steam valve seat, guides and pressure seal rings

CNC drilling and tapping

Turbine parting plane machining using CNC XY- Mills

Turbine rotor journal machining

Frozen bolts removal

Seal fin replacement and machining

CNC Pocket milling

Main steam inlet flange

Power - Hydro

Some of the major applications as below:

Machining of sealing and wearing surfaces

Turbine covers (LTC & UTC)

Valve seat, guides and pressure seal rings

Machining of wicket gate bearing area

Rotor journals

SFT gate guide grooves and SFT gates

Turbine vanes using CNC profile milling

Precision boring of turbine coupling bolts holes

Drill out frozen turbine or valve studs

Power - Nuclear

Some of the major applications as below:

Reactor vessel flanges and openings upto 45 meters in diameter

Phaser slots for proximity vibration pickups

Heat exchanger baffle plates

Boring BWR thermal sleeves

Roof slab machining

CNC Pocket milling

Main steam isolation valves

Calandria tubes machining with remote controls

Key ways in turbine, motor and fan shafts

Power - Wind

Some of the major applications as below:

Blade root refurbishment at site

Turbine shaft restoration

Tower flanges

Laser survey of blades

Yaw gear repair at site

Mining

Some of the major applications as below:

Dragline bearing seating area upto 18 meters x 1.5 meters

Stacker reclaimers and draglines transmission bores

Shovels upto 46 to 61 cubic meters

Dragline equipment mount foundations 2.5 meters x 14 meters in single setup

Bucket wheel Excavator components

Mobile transfer cars

Stackers reclaimers bearing mounting areas

Crushers components

Dozer buckets and wagon tipplers

Steel

Some of the major applications as below:

Laser survey of steel mill housing and associated components

Overhead crane main hoist gear train bores metallizing and machining

Blast furnace lip ring

Steel mill housing machining using CNC multi axis modular mill

Screw down housing machining

Bull gear shaft refurbishment

Steel mill bottom liner area machining

Drilling and tapping of housing for liner plates and latch areas

ID fan bearing area

Ship Building

Some of the major applications as below:

Stern tube boring

Brahmos seating area

Crane pedestal seating area

Rudder & rudder pin hole boring

Gas turbine seating areas and main propulsion motor foundation

Weapon mounting areas

Sonar dome mounting area

Crane pedestal seating area

Defence

Some of the major applications as below:

Hydroplane holes machining

Torpedo tubes boring

Soft Patch machining

Rudder hole boring

Laser alignment of shafting penetrations

Weapon foundations

Electrical propulsion motor seat

Soft Patch machining

Oil & Gas

Some of the major applications as below:

FPSO Nickel alloys cladding and machining on bearing areas

Off-shore crane pedestals

Machining of manhole flanges

FPSO turret machining upto 22 meters in diameter and beyond

Winch foundations both straight and curved upto 40 meters in radius and length in single setting

CNC drilling and tapping of frozen bolts on diesel engines onboard

Drilling and tapping of all mounting holes with marking using laser tracker

CNC boring of various transmission bores

Machining of buoys & mooring fixtures

Petro Chemical

Some of the major applications as below:

Gasifier modification / refurbishment

Heat exchanger & cover flange machining

Reactor vessel flanges

Tube bundle back face machining

Tube sheet flange machining and serrations to ASTM standard

Hot tapping

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